Sloan Flushmate AP400504 Handle Replacement Kit for 504 Series

Items Included

Cartridge Actuator Mechanism Plate (black plastic) Plate Attachment Screws (Qty. 4) Crank Housing with Universal 16.5” Cable Chrome Plated Handle Assembly Handle Bushing (white plastic- fits into square handle opening in toilet tank) Handle Nut (white plastic)

Description

Tools Required: Philips Screwdriver

Operation and Maintenance

Installing the 504 Handle Replacement Kit

Prior to Installation: Remove the existing handle and note its orientation. The new handle should be installed facing the same direction. If you have a flush rod, clips, and screws, remove them before you start.

1. Remove the Handle Nut using a pliers. The nut has a left-hand thread (clockwise to loosen and counter-clockwise to tighten).
2. Remove the handle by guiding it through the opening of the toilet tank.
3. Place the black spacer and bushing into the hole of the toilet tank. If the black spacer is too big for the hole, remove and re-insert the bushing without the spacer.
4. On the inside of the toilet tank, hand-tighten the handle nut snug around the bushing by turning counter-clockwise.
5. Orient new handle in the same direction as the original handle. Insert into place until the stem of the handle extends past the bushing or until you hear/feel it click into place.
6. Gently remove the disposable cap from the barrel end of the cable. Discard the cap.
7. Lift the lever and push the barrel end of the cable up through hole on underside of the black plastic frame until it clicks into place.
8. Guide the cable end into the lever slot.
9. Raise the lever to seat the white barrel into catch until it clicks.
10. Position the frame and lever with the cable facing the front of the toilet tank and secure with the 4 screws (rest the white cassette on the side of the tank). The toilet may begin to flush and run while you tighten screws and secure frame.
11. To begin the flush-lever alignment, hold the actuator in place and loosen the set screw
12. Adjust the black actuator height to align the lever and frame. (Turn counter-clockwise to position the actuator higher or clockwise to position lower)
13. Properly align the top edge of the lever with the top edge of the frame.
14. Match the handle icon on the white cassette to the direction of the toilet handle and lift handle to horizontal position.
15. Maintain alignment of the cassette, and guide it down over the protruding handle stem until it clicks into place.
16. Gently push the handle to test movement. If the handle doesn’t move properly, revisit the part orientation.
17. Once properly aligned, hold the actuator in place and tighten set screw to secure.
18. Place toilet lid back onto the toilet tank.

Manufacturer Info

Sloan FLUSHMATE® is a division of Sloan Valve Company. FLUSHMATE manufacturers high-performance, water saving pressure-assisted toilet flush systems. Those systems are then installed in toilets manufactured by OEM brands such as Gerber, Mansfield, American-Standard, and Crane.

To contact Flushmate directly please call 1-800-533-3460

You can also visit Flushmate’s website directly for Product Registration, to view Warranty Info, to view Recall Info, or Contact Flushmate.